Inside a Custom Wood Toy Manufacturer’s Process: From Design to Delivery
Explore the full journey of custom wooden toy manufacturing—from initial concept to final delivery. Discover how Forestoy combines sustainability, child safety, and precision craftsmanship to create high-quality toys for educational brands, retailers, and Montessori schools around the world.
Why Custom Wooden Toys?
As more brands shift toward eco-conscious, non-toxic, and educational toys, custom wooden toys have become the preferred choice for meaningful, sustainable play. Whether you’re building a product line for a Montessori classroom, launching a new STEM toy, or expanding your eco toy brand, customization gives you complete control over safety, style, and educational purpose.
Forestoy specializes in custom wood toy manufacturing—from concept sketches to safe, sustainable products that children love and parents trust.
Step 1: Concept & Product Design
It all starts with your idea. Our in-house design team collaborates with you to bring your concept to life through technical drawings and 3D models tailored for child use and wood as a material.
✅ Initial consultations and material suggestions (beech, birch, rubberwood)
✅ 2D drawings and 3D digital mockups
✅ Age-appropriateness and safety review
Pro Tip: Design with EN71 and ASTM F963 compliance in mind to avoid costly revisions later.
Step 2: Prototyping & Sampling
Once your design is approved, we handcraft a working prototype. This ensures your toy meets expectations in both aesthetics and safety before entering production.
1. CNC and laser precision cutting
2. Hand-sanding for child-safe edges
3.Optional packaging sample included
4.Feedback loop for refinements and updates
Step 3: Safety Testing & Material Certification
Children’s products must meet strict global standards. At Forestoy, we provide third-party safety testing and documentation for:
EN71 (Europe)
ASTM F963 (USA)
ISO 8124 (International)
FSC Certification for sustainable wood sourcing
We also offer CPC (Children’s Product Certificates) and material test reports for clients selling in regulated markets like the U.S., EU, or Australia.
Step 4: Manufacturing & Assembly
Once the prototype is approved, we move into production at our advanced workshop. Our factory combines automated precision with skilled craftsmanship to ensure quality at every step.
-- CNC shaping and milling
-- Water-based, non-toxic painting
-- Hand assembly and detail inspection
-- In-line and post-production quality checks
Every piece is hand-inspected for durability, finish, and safety compliance.
Step 5: Packaging & Delivery
We offer fully customizable packaging solutions tailored to your brand, including:
1. Plastic-free retail packaging and kraft boxes
2.Bulk or retail-ready box options
3.Global shipping with FOB, CIF, or DDP terms
4.Clear lead times and tracking for reliable delivery
Why Choose Forestoy for Custom Wood Toy Manufacturing?
Forestoy isn’t just a toy factory—we’re your long-term partner in sustainable toy development. With 20+ years of experience, we support small startups and global brands alike in creating toys that reflect their mission and market.
What Sets Forestoy Apart?
* In-house R&D and creative design team
* Low MOQ for new or boutique brands
* Deep knowledge of Montessori, Waldorf, and STEM learning models
* Fully certified materials and third-party tested products
* English-speaking project managers for smooth communication
What Our Clients Say
“Forestoy helped us launch our first wooden toy line. The prototypes were amazing, and their attention to detail is unmatched.”
— Amy L., Educational Toy Brand, UK
“They understood our Montessori approach and turned it into beautiful wooden puzzles. Will order again.”
— Carlos M., Homeschool Co-op Organizer, Spain
Final Thoughts
Choosing the right custom wooden toy manufacturer means finding a partner who values safety, sustainability, and creativity just as much as you do.
At Forestoy, we’re committed to building toys that inspire learning, last for generations, and leave a lighter footprint on the planet.
📩 Contact us today to request a free quote or sample, or explore our Eco Wooden Toy Portfolio.
A playful yellow dinosaur step stool with storage shelves and wheels, perfect for toddlers' rooms.
A wooden playset with dinosaurs and volcano blocks, perfect for imaginative play and motor skill development.
This wooden clean set toys kit is perfect for kids to learn pretend play and environmental responsibility.
3-Storey Doll's House with ladder, Sturdy and durable design: made of high-quality, environmentally friendly wood.
